The 2025 Industry Report on
Cost, Schedule, and Risk
Trusted by leaders in the industry:
Trusted by leaders in the industry:
2025 isn’t just another tough year—it’s a wake-up call.
The past five years have not followed a straight line. Supply chain disruptions that began with the pandemic have since collided with global conflict, economic instability, and a surge of technological change. Interest rates climbed, project costs soared, and AI moved from the edge to the center of strategic planning. What was once a temporary shock has become the new baseline.
Each of these shifts from rising material costs to reduced federal budgets to strained labor markets and unproven forecasting tools have tested the limits of traditional planning. Project-based industries are not just under pressure; they are in a state of ongoing recalibration. Static assumptions, bloated contingencies, and disconnected teams no longer hold. Although leadership teams often voice strong confidence in their project estimates, cost engineers and frontline teams raise serious concerns. They point to siloed information, incompatible systems, and outdated toolsets as persistent barriers to accuracy.
Despite the urgency, no one has stepped forward to map the full picture; until now. This report exists because Galorath believes the industry deserves better than trend pieces and surface-level advice. We’ve spent decades building and refining data-driven systems for the most cost- and risk-sensitive programs on the planet. That history gives us not only the insight to ask the right questions, but the conviction to publish the answers.
We designed this report for more than customers. We wrote it for every leader who is expected to make the right decision with limited time, constrained resources, and shifting variables. These findings are not projections. They are a call to reconsider what it means to plan intelligently and a starting point for those willing to lead with evidence instead of assumption.
Organizations are signaling a clear desire for smarter, faster forecasting. Nearly 70 percent prioritize real-time data integration, and 71 percent want automation. These capabilities are still under-implemented.
The gap between aspiration and execution highlights the pressure organizations face to modernize core systems in 2025.
0%
Of organizations report data accessibility issues across internal systems, external sources, and historical records, which delay executive decision-making.
0%
Of organizations cite cost volatility including unpredictable swings in labor, changing materials costs, and other input changes as their top operational threat in 2025.
0%
Report having integrated systems across business units.
0%
Are planning to adopt AI-driven tools for forecasting or estimation
Does your organization currently use AI-driven tools and platforms in workflow processes?
AI adoption remains fragmented across roles. Seventy-six percent of cost professionals report no adoption. Engineering teams show higher engagement at 45 percent, while 50% of program managers report use, it is limited to reporting tools.
Inconsistent estimates, stalled AI adoption, disconnected systems, and concerns about data validity and security are creating costly delays. The question is no longer whether to change, but how fast teams can adapt.
The 2025 Industry Survey on Cost, Schedule, and Risk was designed to understand how professionals across critical sectors and high-stakes industries are evaluating business during this time of tremendous innovation and uncertainty.
The insights in this report highlight the disconnect between emerging technologies and actual practices. They also reveal where industry leaders are doubling down on investment, integration, and innovation.
Data Collection Period
Q1 2025
Sample Group
180 vetted, senior and mid-level professionals from a wide range of industries
Roles Surveyed
Program Managers, Estimators, Engineers, Financial Analysts, and Executives
Survey Format
Quantitative survey with structured multiple-choice and open-ended questions
Countries Represented
Professionals from 10 countries, including the United States, United Kingdom, Germany, Canada, Japan, France, Spain, Australia, Italy, and South Korea participated.
Industries Represented
IT/Software Development, Energy and Utilities, Healthcare and Pharmaceuticals, Transportation and Logistics, Automotive, Aerospace, Manufacturing, Defense and Military, Electronics & Hardware
This report is grounded in a rigorous survey conducted to assess how professionals across critical sectors are navigating cost, schedule, and risk management amid accelerating change. The methodology reflects a commitment to data quality, analytic integrity, and practical relevance.
Respondents were selected through a custom recruitment process designed to ensure every participant met strict criteria across industry, role, company size, geography, and experience level. All participants were verified through multi-layer identity authentication, including work credentials and professional profiles, to confirm subject matter expertise. Only those who passed a comprehensive quality control process were included in the final dataset.
To safeguard the integrity of the results, each participant received a unique, single-use survey link with strict controls around IP validation and response metadata. Advanced technology and fraud detection protocols were used to identify and remove any inconsistent or low-quality entries. The final sample includes 180 senior and mid-level professionals across sectors where cost, schedule, and risk estimation are central to strategic and operational success.
The survey was fielded in Q1 2025 and included a mix of structured multiple-choice and open-ended questions. Responses were anonymized and analyzed using cross-tabulation methods to surface trends by role, industry, and maturity level.
The resulting insights offer a high-confidence view of how organizations are approaching project planning in an era marked by economic volatility, regulatory shifts, and technological disruption.
By applying strict participant validation protocols and advanced data cleansing methods, this study delivers findings that are not only statistically sound but also operationally relevant.
AI Adoption Lags Behind Strategic Importance
0%
find Ai-driven estimation tools very important to long-term success.
0%
of organizations have not implemented AI-driven estimation tools
Automation is
Underutilized
0%
of respondents report automating just 26–50% of their project and cost estimates
0%
say they’ve automated more than 75%.
Confidence in Estimates Remains Cautiously Moderate
0%
Somewhat confident
0%
Very confident
System Integration
Is a Major Barrier
0%
say their cost estimation tools are fully integrated across department
0%
operate in entirely siloed environments
Why Forecasting Agility Is the Currency of Survival
This year’s survey paints a clear picture: cost management is no longer a routine function. It’s a high-stakes balancing act in an environment shaped by uncertainty. Most professionals we surveyed are struggling to maintain operational budgets—not because of internal inefficiencies, but because external forces are shifting faster than their tools can adapt.
Fluctuating material costs were the top challenge, cited by 65% of respondents. Logistics delays followed at 53%, with trade policy changes impacting another 50%. Additionally, 47% reported that data inaccuracy in forecasts is making it harder to plan and respond effectively.
The data suggests that organizations are doing their best to plan, only to be disrupted by changes they can’t control. And while no company can predict the future, the demand is growing for systems that help prepare for it. That means more than relying on static modelsEstimation or forecasting tools that use fixed assumptions or inputs, limiting adaptability to real-time changes. or quarterly updates. It means building flexibility and responsiveness into forecasting processes.
Many organizations are now seeking dynamic forecasting and scenario modelingA method that tests different “what-if” situations to assess how changing variables could impact outcomes. tools that support faster, better-informed decisions. These capabilities are no longer considered “advanced” they are increasingly becoming essential for navigating macroeconomic volatility and protecting profit margins.
While program managers expressed the highest confidence in their estimates, they also reported frequent budget overruns and schedule delays which indicates that overconfidence could be masking risks in project planning. This gap between confidence and outcomes suggests that economic uncertainty is not just a forecasting problem, but a leadership one. When leaders overestimate the accuracy of estimates, they may underinvest in contingency planning or delay upgrades to more adaptive tools. In today’s environment, the margin for error is shrinking and overconfidence can become a liability.
Surveyed professionals overwhelmingly report difficulty maintaining operational budgets due to shifting material costs and financing challenges.
What are the internal and external challenges most affecting your organization’s project and cost estimation?
Inaccurate initial estimates
Limited access to quality data
Inconsistent stakeholder inputs
Economic volatility
Supply chain disruptions
Regulatory changes
Organizations highlight the need for more dynamic forecasting and scenario modeling capabilities to account for macroeconomic volatility.
Why Disconnected Systems Undermine Agility
When it comes to digital readinessAn organization’s capability to adopt and integrate digital technologies into its operations., most organizations aren’t starting from scratch, but they aren’t fully connected either. This year’s survey revealed that fragmentation across systems and teams is a significant barrier to operational efficiency and responsiveness.
More than 55% of respondents reported gaps in cross-functional data sharing, a clear sign that many teams still struggle to access the information they need from other parts of the organization. Only 33% said their infrastructure is fully integrated. A further 11% described their systems as completely siloed, with little or no interoperability between departments.
While leadership teams report relatively high confidence in their level of system integration, operational teams such as cost engineers and project managers frequently cite fragmented data and disconnected tools as major obstacles to forecasting accuracy and workflow alignment. This disconnect between strategic perception and day-to-day experience points to a broader challenge. Integration efforts that appear complete from the top may not fully address the needs of those working closest to the data.
Disconnected systems create more than inconvenience. They slow down decision-making, make it harder to adapt to change, and prevent leadership from seeing the full picture. When data lives in separate platforms, updates are delayed, insights are incomplete, and coordination breaks down.
These inefficiencies ripple throughout the business. Operational planning becomes less accurate. Workflows remain fragmented. Teams duplicate efforts because they lack visibility into what others are doing. In a market that rewards speed and adaptability, this kind of friction is costly.
Building integrated systems isn’t just an IT goal; it’s a strategic priority. Organizations that unify their infrastructure and promote data sharing are better positioned to act quickly, respond to market shifts, and lead with clarity.
0%
of respondents report gaps in cross-functional data sharing
0%
have fully integrated infrastructure
0%
remain fully siloed
Disparate systems hinder an organization's ability to respond to market shifts, optimize workflows, and deliver timely insights to leadership.
How integrated is your project and cost estimation process with other departments in your organization?
Partially integrated systems — 56%
Fully integrated systems — 33%
Fully siloed systems — 11%
How integrated is your project and cost estimation process with other departments in your organization?
Training Shortfalls Are Slowing Digital Progress
As AI, automation, and analytics continue to advance, organizations are under pressure to modernize not only their tools but also their talent. Our survey reveals a widening gap: while digital technologies are evolving rapidly, the human capacity to apply them effectively is not keeping pace.
Lack of training and skill gaps emerged as the single most cited challenge to improving cost estimation processes in 2025, selected by 26% of respondents. Closely behind were data issues and integration challenges (21%) and technology limitations (20%). This ranking signals that for many organizations, the biggest barriers to effective transformation are not just technical, they’re human.
These skill gaps are especially problematic in cost estimation, forecasting, and risk modelingA technique used to identify, quantify, and simulate risks in order to understand their potential project impact., areas where accurate interpretation of tools and data is essential. When employees don’t understand how to use digital estimation tools or can’t trust the data inputs, confidence in outputs collapses. This may partly explain why only 12% of respondents said they are “very confident” in their cost estimation accuracy, while a majority, 53% remain only “somewhat confident”.
The underlying challenge isn’t a lack of tools, it’s a lack of enablement. Even when digital estimation platforms are available, inconsistent training and poor documentation often prevent teams from using them to their full potential. As one respondent noted, “We don’t have enough licenses and people to help guide us on how to make it better. There is no training for us normally.” Another respondent cited a broader organizational issue: “Lack of training by far. People aren’t experienced in doing the job or running the models.”
When asked what types of training would most improve team effectiveness in cost estimation and decision-making, respondents clearly favored practical, accessible learning formats:
0%
Selected in-person workshops
0%
Self-paced online learning (e-learning)
0%
User manuals or documentation
This shows a clear preference for hands-on, structured education that aligns closely with daily workflows. These formats offer opportunities for both skill-building and organizational alignment, especially when teams across departments must coordinate estimates based on shared tools and frameworks.
Yet even the best training content can’t succeed without supporting infrastructure. Across open responses, several barriers were cited repeatedly:
The result is a workforce that often relies on informal knowledge transfer or trial-and-error methods, approaches that introduce risk and reduce productivity.
Some respondents emphasized the need for more structured, scalable training: “Online courses with good manuals that include specific details and tasks” and “internal support groups” were mentioned repeatedly. Others called for direct vendor involvement in providing real-time assistance or walkthroughs: “Lunch & learns/digital office hours for folks to come and ask questions about how to use the tool for their day-to-day work.”
Some respondents emphasized the need for more structured, scalable training: “Online courses with good manuals that include specific details and tasks” and “internal support groups” were mentioned repeatedly. Others called for direct vendor involvement in providing real-time assistance or walkthroughs: “Lunch & learns/digital office hours for folks to come and ask questions about how to use the tool for their day-to-day work.”
Ultimately, training shortfalls are a strategic risk, not just a logistical problem. To close this gap, organizations must move beyond reactive training and invest in proactive, role-specific upskilling programs. This includes:
Embedding training within new tool deployments
Creating searchable documentation and video walkthroughs
Establishing communities of practice for peer learning
Offering refresher sessions during quarterly model updates
Tracking participation in training as part of performance metrics
Organizations that prioritize continuous learning, especially around estimation, forecasting, and analytics, will be better equipped to adapt to economic volatility, maintain competitive advantage, and retain technical talent.
In a digital-first environment, skills are the multiplier. Tools only deliver value when people are empowered to use them well. With stronger investment in training, today’s underutilized platforms can become tomorrow’s performance drivers.
What would you say is the biggest hurdle to improving your organization’s cost estimation process?
Lack of Training
Data Issues
Technology Limitations
Process Complexity
Unclear Scope
Regulations Are Rising. Resources Aren’t.
Across industries, leaders are under increasing pressure to meet regulatory and environmental, social, and governanceA framework for evaluating an organization’s sustainability and ethical practices. (ESG) demands with fewer resources and less clarity. Compliance is no longer a back-office task; it has become a front-line concern that shapes project scope, cost, and delivery—and the stakes are growing.
42% of respondents in our industry survey said ESG considerations are now “extremely important” in their project frameworks. Another 45% said ESG plays a “moderate role,” influencing decisions and planning, even if not fully embedded. Meanwhile, 21% said regulations are playing a “major role” in their estimation processes.
How integrated is your project and cost estimation process with other departments in your organization?
Leadership & Decision Makers — 24%
Cost Estimation Professional — 52%
Project Managment Professionals — 65%
Engineering & Systems Roles — 57%
This shift reflects something bigger than a checklist mindset. ESG is moving from guidance to governance. It is no longer just a part of risk mitigation. It is reshaping how organizations model time, cost, and risk across the project lifecycle.
But intent is outpacing capacity.
In open-ended responses, participants described the growing demand to:
Track carbon emissions across complex supply chains
Validate ethical sourcing beyond [Tier 1]Suppliers that have a direct relationship with the organization and provide primary goods or services. vendors
Interpret overlapping ESG rules from multiple jurisdictions
Yet despite the urgency, many teams said they lack the systems and data needed to comply with confidence. Several themes emerged:
Regulatory environments vary by region, often with inconsistent enforcement
Guidance is vague, leaving room for misinterpretation or overengineering
ESG-related costs, including audits and vendor transparency, are rising
Estimation teams are being pulled into compliance efforts without additional support
Reliable data, especially around [Scope 3 emissions]Indirect emissions in a company’s value chain, such as those from suppliers or product use., remains difficult to access
Organizations want to shift from reacting to regulations to building for resilience. But without the right infrastructure—such as scalable data models, automated tracking, and integrated estimation tools—that shift remains out of reach for many.
Regulatory complexity is accelerating. ESG expectations are no longer isolated to public companies or specific industries. They are increasingly written into RFPs, embedded in supply chain contracts, and scrutinized by investors.
This is not just a compliance issue. It is a delivery issue. Projects are being delayed by uncertainty. Budgets are inflating to account for unknowns. Estimation models are failing to reflect obligations until it is too late.
The result is a growing gap between project strategy and execution. While most organizations express a commitment to ESG, many are still improvising their response. This adds pressure not just to sustainability teams, but to anyone involved in cost, scope, or delivery.
Organizations that build ESG and regulatory intelligence into their estimation and planning processes will be better equipped to respond, plan, and report with confidence. Those that succeed won’t just be compliant—they will be more competitive, more resilient, and more future-ready.
AI Adoption Is Lagging Behind the Hype
AI is widely seen as a game-changer in cost estimation, forecasting, and planning, but most organizations are not yet realizing its value. Despite growing interest, adoption remains limited to small-scale pilots or isolated use cases.
According to our survey, 63% of respondents said they have not integrated AI into daily workflows. Even among those using AI, most are still limiting its scope. 45% reported automating only 26 to 50 percent of their cost estimates, while just 4% said they have achieved automation at the 76 to 100 percent level.
This cautious approach is also reflected in how teams feel about their current capabilities. More than half of respondents (54%) said they are “somewhat confident” in their cost estimation processes. Only 12% expressed strong confidence, while 14% admitted they are “not very confident".
Engineering teams have shown greater experimentation with AI tools, including predictive modeling and automated risk analysis. Cost professionals and project managers, however, report more limited adoption, with most still relying on manual methods or basic automation. This gap in experimentation suggests that technical exposure and tool familiarity may be key factors in shaping adoption trends.
Still, many organizations are actively exploring AI, but few have crossed the line from investigation to implementation. AI is often seen as promising but mysterious, offering potential value while also raising concerns about transparency, accuracy, security, and control.
Among those that have embraced AI, the benefits are already becoming clear. Respondents cited success in areas such as predictive analytics for cost forecasting, risk modeling and scenario planning, and process automation, particularly in scheduling and logistics. In essence, the value of AI is being found in the mundane and “boring” of workflows, processes, and accessing data while making it actionable.
The gap between AI’s promise and its limited adoption reflects a broader hesitation to commit. This moment marks a turning point. Companies that are willing to take informed risks, invest in targeted use cases, and move beyond isolated pilots are positioning themselves to lead their industries. Those that wait may spend years trying to catch up.
Although most leaders acknowledge AI's potential, adoption remains cautious
Cost Estimation Roles
Leadership & Decision Makers
Engineering & Systems Roles
Project Management Roles
How integrated is your project and cost estimation process with other departments in your organization?
Not integrated — 63%
Only a fraction integrated — 45%
Fully integrated — 4%
Confidence in current cost estimation capabilities is also mixed:
0%
somewhat confident
0%
very confident
0%
not very confident
Those who have adopted AI often report success with:
Predictive analytics for cost forecasting
Risk modeling and scenario planning
Robotic process automationSoftware that performs repetitive, rules-based tasks automatically without human intervention. in scheduling or logistics
Organizations across sectors are aligned on one point: the status quo is no longer sustainable. Fragmented data, rising costs, and underused technology are not just operational burdens; they are signals of structural risk. The following developments are expected to influence strategic planning in 2025. Each carries implications that will shape whether companies lead or fall behind.
Organizations in public and private sectors merely reading about the potential of AI 12 months ago have formed committees and evaluation groups whose sole purpose is to assess the potential and plan for implementation. Sandboxes have been spun up and solutions are being evaluated and implemented.
As AI capabilities expand, governance frameworks will grow in complexity and enforcement. Without formal policies in place, organizations risk unintended outcomes, internal resistance, and regulatory exposure. Delaying governance development may slow adoption and widen the gap between AI potential and actual value.
Ongoing shifts in policy and oversight have increased scrutiny on cost justification, vendor transparency, and compliance documentation in both the public and private sectors. Organizations that are slow to adapt to evolving AI-driven procurement standardsGuidelines or requirements organizations follow when sourcing goods, services, or technology. may face delays in contract approvals, lower competitiveness in bidding processes, or disqualification from key funding opportunities.
Rising expectations for transparency and accountability are driving a shift toward real-time reporting. Teams that continue to rely on static estimates or fragmented data may find themselves unprepared for audits, unable to justify spending, or out of step with investor and board expectations.
Strategic alignment is no longer just a leadership goal. It is now a necessity for organizations seeking to manage costs, timelines, and risk effectively. Our data reveals a growing disconnect between leadership’s focus on high-level metrics and the operational priorities of project teams.
While leadership teams focus on outcomes like organizational alignment and market positioning, cost estimation professionals and project managers remain concerned with more immediate pressures like cost adherence and on-time delivery. This misalignment is creating gaps in decision-making, resource allocation, and project execution
Organizations that fail to align strategic priorities with real-world project controlsProcesses and tools used to manage cost, schedule, scope, and risk throughout a project lifecycle. risk falling behind. In a volatile market, success depends on flexibility, shared metrics, and clear visibility into both near-term and long-term goals.
Advanced estimation, modeling, and planning now require specialized knowledge that many teams lack. Moreover, as experts move on or retire, gaps in knowledge leave organizations struggling to maintain timely efficiencies. Failing to address workforce gaps will lead to delays, cost overruns, overreliance on manual processes, delayed adoption of new tools, and missed opportunities for operational improvement.
How integrated is your project and cost estimation process with other departments in your organization?
Project Cost Adherence
Time to Completion
Customer Satisfaction
Organizational Alignment
2025 offers a chance to reset. Strategic planning grounded in evidence, supported by adaptable systems, and informed by emerging signals will define which organizations move forward with confidence. The cost of waiting is no longer measured in missed milestones; it is measured in lost ground.